Field-Proven Work
Documented outcomes from turbine overhauls, precision reverse engineering, greenfield commissioning, and diagnostic jobs — across sugar mills, power plants, paper mills, steel plants, and cement factories.
8
Documented Case Studies
500+
Turbines Serviced
38+
Years Experience
24/7
Emergency Response
Triveni 5 MW Back-Pressure Turbine — Full Overhaul & Rotor Balance
Complete turnkey overhaul: rotor removal, bearing replacement, labyrinth seal machining, rotor dynamic balancing (ISO 1940 G2.5), lube oil flushing, and commissioning.
Vibration reduced from 6.4 mm/s to 1.8 mm/s
Siemens SST-200 Impulse Stage Disc — Reverse Engineering & Manufacture
3D laser scan of damaged impulse disc, PMI material verification, full manufacturing drawing set, and supply of replacement disc machined to drawing.
Lead time cut from 14 weeks (OEM) to 21 days
Maxwatt 3.5 MW Co-Gen Turbine — Greenfield Erection & Commissioning
Complete erection of steam turbine, gearbox, alternator, condenser, lube oil system, and all associated piping and cable work. OEM witness commissioning.
First synchronisation achieved on commissioning day — no punch-list delays
BHEL 15 MW Extraction-Condensing Turbine — Post-Overhaul Lube Oil Flush
Post-overhaul lube oil system flushing using mobile centrifuge filter unit. Target cleanliness: ISO 4406 ≤16/14/11 for main lube oil circuit and ≤15/13/10 for control oil circuit.
Main lube oil circuit: ISO 4406 15/13/10 ✓
KKK Compressor-Gearbox-Motor Train — Precision Laser Alignment
Precision laser alignment of a three-element compressor train (motor–gearbox–compressor) following gearbox replacement. Pipe strain measurement and correction.
Angular misalignment: 0.008 mm/100 mm (OEM limit 0.02 mm/100 mm)
Cement Mill Fan Rotor — Dynamic Balancing & Journal Machining
Workshop dynamic balancing of a 680 kg ID fan rotor to ISO 21940-11 G2.5 quality grade, plus journal grinding and polishing on both drive-end and non-drive-end journals.
Residual imbalance: 6 g·mm/plane — better than G1.0
Belliss & Morcom Turbine — Emergency Babbitt Bearing Failure During Crushing Season
Emergency site response, root-cause diagnosis, replacement babbitt bearing manufacture and fit, rotor inspection, and recommissioning within a 14-hour window.
Total downtime: 14 hours from trip to first steam
BHEL 3 MW Turbine — High Vibration Root-Cause Investigation & Correction
On-site vibration analysis, rotor-dynamic assessment, root-cause identification, workshop rotor balancing, bearing replacement, and recommissioning.
Vibration reduced from 9.2 mm/s to 0.8 mm/s at operating speed
Have a similar challenge?
Describe your turbine make, site conditions, and shutdown window — our ex-OEM engineers will give you a straight answer on scope and timeline.
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